Investigation of Effects of Feed Rate and Cutting-Edge Angle Variation on Surface Roughness in External Cylindrical Turning Process of Ms58 Brass Material

Abstract

The Ms58 brass material was machined dry by the lathe's external cylindrical surface turning method. Three different feeds (0.155, 0.088, and 0.028 mm/rev), 3 different cutting-edge angles (70 degrees, 80 degrees, and 90 degrees), and three-spindle speeds (480, 630, and 1250 rpm) were used in machining experiments. The depth of the cut value was taken as a 0.5 mm constant. The effects of these different parameters on surface roughness values were investigated. For each surface roughness value measured from parts machined with other parameters, measurements were made five times, the largest and smallest values were discarded, and the average of the remaining 3 values was taken. This rigorous process of data collection ensured the reliability of the results. Graphs were prepared and examined with working parameters and surface roughness values. As a result, it was determined that the surface roughness value decreased with the decrease in feed and the increase in another parameter, the cutting-edge angle of the tool. When external cylindrical surface turning was performed with the experimental parameters of 480 rpm, a large cutting-edge angle of 90 degrees, and a depth of cut of 0.5 mm within this study plan, the lowest average surface roughness was obtained as 1.228 mu m.